Spectra Watermakers Newport 400 Bedienungsanleitung

1 NEWPORT 400 MPC-5000 MkII INSTALLATION & OWNER’S MANUAL Part 1……...Installation, Operation, Maintenance Part 2………………….. Programming and Con

10 The membrane maximum temperature specification is 120F. This module must be installed in an area that maintains a temperature below 120F (50C).

11 Plumbing From the inlet thru hull to the boost pump module and from the boost pump module to pump module inlet use supplied clear 3/4 (19mm) spir

12 From the inlet thru hull to the boost pump mod-ule use the supplied clear 3/4 (19mm) spiral suction rated hose. From the Clark pump brine dis-ch

13 Note! When plumbing the Newport Pump Module route the feed water so that the front cover may be opened without removing the hose or tubing. Feed w

14 Product Water tubing Product water tubing is 1/4 “ (6.3mm) parker tubing. See the Parker tube fitting assembly dia-gram next page. Product water

15 Fresh Water Flush Run a feed line from the domestic cold pressure water system to the 1/2 hose barb on the fresh water flush assembly. This need

16 Install the Nut first then use the bevelled side of the Spacer to push the Grab Ring onto the tube no more than 1/2". Slip the O-ring over

17 Wiring Identify cables that are connected to the Newport Control System. Newport MkII Systems have a Power Inlet harness with a terminal block,

18 Wiring (continued) Mount the main power terminal block in a junction box or on a bulkhead adjacent to the feed pump module. Make sure that this i

19 Newport MkII 12V DC System Wiring Wire Length FT. Meters AWG. SQ MM 10 3 10 6 15 4.5 8 10 20 6.1 6 16 25 7.6 4 25 30 9.4 4 25 35 10.6 4 25 40

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20 MPC Remote Control Display Panels The displays must be mounted in a protected location, out of direct sunlight, and away from spray or dripping wa

21 Connection of Optional Accessories Use of any external devices not approved by the factory may cause permanent damage to the controller and is not

22 Tank Switch Installation and Operation: There are two sets of terminals on the MPC-5000 PCB that can be used in four dif-ferent configurations

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24 New System Start-Up and Testing Avoid running the system if the vessel is in contaminated water, which might contain oil or high levels of bacter

25 7. The system is now in the operational mode. You may start and run your system as you de-sire. You will not have to go through the purging mode

26 Newport MkII Will produce 14 -16 GPH (54-60LPH) NOTE: To toggle between Imperial (gallons) and Metric Units (Liters) push and hold A

27 Dry Testing With Artificial Ocean If it is not possible to test run the system with the boat in the water testing may be accomplished with an art

28 Normal Start Up Using the Auto Run Button • Press Auto Run button once and the system will prime and run for 1 hour. The display reads “AUTO RUN

29 Flush Cycle Adjustment Before shipping from the factory the Newport watermaker flush cycle is set to factory default settings. After initial star

3 Newport Installation Quick Start Important Details for Installer The system must have a dedicated sea water inlet to guarantee a solid flow of wat

30 Automatic Store Cycle Warning! Proper understanding of the Spectra flush system and the vessel’s fresh water sys-tem configuration is mandatory

31 • In the event of complete MPC control failure, the system may be operated manually by using the manual run switch on the MPC control box and manu

32 Long Term Storage Procedures Watermakers are best run continuously. When not in use, biological growth in the membrane is the leading cause of mem

33 Storage Procedure: • Step 1: Flush the system twice. Press the “Auto Flush” button on the LCD display, once the first flush has been completed,

34 Storage & Winterizing Warning! Use only potable water antifreeze (Propylene Glycol). Do not use automotive antifreeze (Ethylene Glycol). Prop

35 Maintenance The Seawater Strainer • The sea water strainer’s stainless steel element should be inspected, removed, and cleaned as needed. A clog

36 Membrane Cleaning For normal cleaning, the SC-3 Acid Cleaning Compound is used first, then the SC-2 Alkaline Cleaning Compound. If known bio-foul

37 Cleaning Procedure: • Step 1: Close the seacock. Flush the system twice. Use the “Auto Flush” button on the MPC-5000 display, once the first f

38 Salinity Probe Calibration Salinity is a measurement of dissolved solids in liquid: these solids will conduct electricity to varying degrees. A

39 Suggested Spares Short term cruising, weekends etc. We suggest a basic cruise kit. Kit consists of 3 ea, 50 micron ,20micron, and 5 micron filte

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40 Membrane Pressure Vessel Relocation Use ONLY Dayco Imperial Nylo-Seal 88-NSR-1/2 tubing for high pressure connections. Pay attention to the direct

41 Spectra High Pressure Tube Fitting Assembly Use ONLY Dayco Imperial Nylo-Seal 88-NSR-1/2 tubing for high pressure connections. Carefully fit and

42 Feed pump runs constantly, will not turn off Manual override switches in “on” position Turn off manual switch on control box SYMPTOMS PROBABLE CA

43 SYMPTOMS PROBABLE CAUSE REMEDY Spectra Watermakers Newport Troubleshooting Procedures Error Messages “System stalled” (“system stalled” may ala

44 Operation and Repair Bulletins The following documents are sections of our complete service bulletin set. These are available on our website Spect

45 MB-5 MEMBRANE CLEANING WITH DETERGENT If the membrane has been fouled with oil it may be possible to save it by cleaning it with dish soap such a

46 MPC-5 PURGE MODE BYPASS Whenever the control power (12 or 24 volt DC) has been shut off the system will prompt you through the purge mode when

47 OP-2 BAD SMELLING PRODUCT WATER The reverse osmosis membrane is permeable by many gases including hydrogen sulfide, the gas that causes rotten e

48 PF-1 PREFILTERS- VANE PUMP SYSTEMS Five different filters are used on these Spectra Watermakers to make sure that no damaging foreign materials e

49 PF-2 CHARCOAL FILTERS The function of the charcoal filter element, p/n FT-FTC-CC, is to remove any chlorine in the fresh water flush water supply

5 Table of Contents Part 1 Installation Operation Getting Started ...

50 Z-BRANE OPERATION MANUAL

51 The Z-brane is a revolutionary product which incorporates the Z-Guard High Voltage Capacitive technology into the membrane pressure vessel. Alwa

52 Operation During normal operation the Red LED should be on . Power needs to be supplied to the Z-Brane unit at all times that you wish to have th

53 End block BEnd CapCylinder ringStainless steel tubeEnd block ABrine outValve blockPressure relief valveCenter blockClark PumpFeed inFront ViewComp

54 5/16"-3 1/4" SS AH BoltsAnnular Ring O-RingsSpool AssemblyAnnular RingsValve BlockMount inside Valve BlockRelief ValveRelief ValveO-Ring

55 Pilot valve port sealsValve port sealsPiston rodPin sealsCenter BlockCheck valve port O-ringsPiston to rod O-rings (2)Inside pistons Glass rod mo

56 Cylinder AssemblyEnd cap O-ringCylinder RingCylinder end capS.S compressionfittings1/2" SS tubePiston with sealComposite cylinderand basePL-M

57 10% CLARK PUMP PARTS LIST PART DESCRIPTION USAGE HP-CB-CB10 CENTER BLOCK 1 HP-CB-INS CENTER BLOCK INSERT 4 HP-TB-VB VALVE BODY

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7 Unpack the system and inspect it to make sure that it has not been damaged in shipment. Refer to the shipping list for your system to make sur

8 Installation Basics • Read the directions! • Avoid tight hose bends and excessive runs. • Use heavy gauge wire. • Install feed pump as low as

9 Component Placement Refer to the Plumbing Diagrams Strainer Mount the strainer in an accessible area close to the intake through-hull